Paper plate dies are industrial tools, typically made of stainless steel or cast iron, used in paper plate making machines to cut and form paper material into specific sizes and shapes, such as round, square, or compartmentalized plates. Key Specifications and Details
Material: The primary materials used are robust metals like mild steel (MS) and stainless steel (SS) to ensure durability and a long lifespan. Some dies may also use aluminum or cast iron.
Size: Dies are available in a wide range of sizes, commonly from 4 to 18 inches in diameter, to produce various plate and "dona" (bowl) sizes.
Shape and Pattern: Common shapes are round and square. Patterns include:Plain: For standard, flat-edged plates.
Wrinkle/Diamond: Creates an embossed, textured edge or design for added strength and aesthetic appeal.
Partition (Multi-compartment): Used for making sectional plates or "thalis" (plates with compartments), often with 3 or 4 sections.
Operation Mode: They are designed for use with manual, semi-automatic, or fully automatic paper plate making machines, with the operation mode determining production capacity and power requirements.
Compatibility: Dies are generally compatible with standard paper plate machines, but specific sizing and fitting may be required (often custom-made).
Components: A complete die setup includes components for heating (often with heating coils), cutting, and shaping the paper material under pressure.
FunctionThe die works by using a male and female die part. The paper raw material, often pre-cut into circles or squares and sometimes coated with a thin layer of polythene to make it leak-proof, is placed between the heated die halves. Pressure is then applied, which simultaneously cuts the paper to the final shape and forms the plate with the desired depth and edge pattern (e.g., wrinkle or plain).